Pictured Above: COVERING GROUND. Brickstead Dairy near Green Bay, Wis., practices 100% no-till and 100% cover crops on the farm’s 900 acres. This is a three-way mix of barley, radishes and winter rye.

Managing a dairy farm that traces its roots back 170 years isn’t out of the ordinary for Greenleaf, Wis., no-tiller Dan Brick. The fact that Brickstead Dairy is Wisconsin’s 2017 Leopold Conservation Award recipient, however, is a fairly recent development.

Around 2009, Brick decided to convert to a reduced-tillage system by incorporating cover crops, but the results weren’t ideal.

Brick was still seeing huge losses of both sediment and nutrients during that time. The washouts on the Kewaunee silt loam soils were especially brutal on those fields planted with alfalfa, he says.

“We were spending all this money for cover crops and still doing tillage, so we didn’t see the cost benefit,” he says. “The numbers were not coming out.

“Our current land base was too small to justify very expensive equipment. So we invested anything that we had into planters, got rid of all the tillage equipment 3 years ago and switched everything to 100% no-till and 100% cover crops.”

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REDUCE RISK. Dan Brick, owner of Brickstead Dairy, believes no-till farming using cover crops is a best-case scenario for risk avoidance. He reduces input costs, prevents sediment loss and produces healthier feed for his milking cows.

Brick, who started farming with his Dad after graduating from high school in 1992, became part of a traditional 50-cow dairy at that time.

Up until 1996 they grew oats, alfalfa and corn silage like most dairies, but their facilities were depleted, so they expanded to a freestyle barn and began milking 120 cows.

The 400-acre, 120-cow operation kept expanding from that date to its current size of 900 acres and 900 cows in a dairy operation that runs 24/7.

Livestock feed accounts for 100% usage of the land, with approximately 400 acres of corn, 300 acres of alfalfa, 150 of soybeans and 50 of wheat.

Risk Avoidance

He sees no-till as reducing risk throughout his operations. 

Input costs have decreased, which directly impacts the bottom line.

There are also the less-quantifiable benefits from improving soil health, such as moisture retention during a dry year and less compaction or rutting in fields with a wet year.

“Our goal is to keep armor on the soil and make sure our nutrients remain where they are supposed to be,” says Brick. “I did, for example, drop my crop insurance because I don’t have the risk out there worrying about drought or preventive planting. 

“I do still take hail insurance, which I did use earlier this year. It’s a smaller input cost saving, but it all adds to the bottom line on an operational basis.”

Another goal for no-till that Brick has is to be able to put up clean feed for his cows.

“Anytime that you’ve got dust blowing around or rain droplets hitting that dirt and basically dirt growing into that plant, there’s a chance to spread clostridium or other things that can affect a cow,” he says. “Once that gets into the silage bunker and gets fed, it can cause health issues with the cows.”

Those health issues or reproductive problems can be difficult to isolate or track, he says, but knowing that a cleaner plant has fewer chances of carrying toxins also reduces risk in the dairy. 

“The cleaner that forage is, the better the product is coming out of that cow,” he says. “Our aim is to make sure we have healthy cows and that includes paying attention to their feed, their bedding and protection from the elements.”

In Rotation

The dairy’s crop selection revolves around livestock feed and includes silage corn, alfalfa, soybeans and a smaller amount of wheat.

“We run no more than 2 years of corn on anything. And then we’re going in with alfalfa, which is 3 years,” Brick notes. “We’re planting soybeans if we get into a rotation that occurs after 2 years of corn and we don’t necessarily need the alfalfa ground. We’re throwing soybeans into the mix the third year.”

Rather than selling soybeans as a cash grain crop, Brick has them roasted and incorporated into his livestock feed program.

For corn and soybeans, Brick uses a John Deere 1770NT 12-row planter with Yetter row cleaners and Keeton seed firmers, with the remaining equipment original to the planter.

Brick prefers planting green after taking off a spring forage crop, be that wheat or winter rye. Corn and soybeans are both planted green into cover crops. 

“Generally, we’re not waiting for our spring growth to head out, but it all depends on the weather,” he says. “We’ll go in knee-high at about 12 to 20 inches on the rye and roll it down with a roller crimper. Then we’re terminating with glyphosate within a day to 7 days after planting.”

One idea Brick is considering is installing a roller crimper ahead of his corn planter, but he’s still in the process of evaluating the method before investing in the equipment.

Brick currently runs a fluted coulter ahead of the seed openers, but wants to move eventually to a smooth coulter.

“I think it’s tilling up too much soil, which isn’t necessary, as opposed to a smooth coulter,” he says.

Planting rates are 32,000 seeds per acre for corn and 180,000 per acre for soybeans. When planting soybeans, 90% of the crop is seeded with the John Deere planter on 30-inch rows, but Brick is also experimenting. 

“For the past 2 years, we’ve planted some soybeans in 15-inch rows with the drill, but we’re still evaluating our returns. Right now, our preferred choice is using the corn planter,” he says. 

For smaller grains, Brick has a 15-foot Great Plains drill that is used to plant cover crops and alfalfa. He plants alfalfa at 20 pounds per acre and covers at 35 pounds per acre.

To account more accurately for seeding rates of small grains, Brick added seed scales to his drill.

He finds it’s important to have these scales given the different cover crop mixes he’s been using, as they help to save money by avoiding potential over- and under-seeding scenarios.

“We’re mainly looking at our alfalfa and cover-crop seeding rates because we have different seed mixtures,” he says. “If we can get the correct bushel weight, then we’re able to go off of the GPS unit as far as how many acres planted and how many pounds used.

“That allows us to know the rates exactly after our first acre of planting. We’re building a database that enables us to control that seed cost.”

Under Cover

Brick says he has three objectives for cover crops on his farm: increase root structure, enable more moisture retention by building organic matter and fixing nitrogen (N) for the next corn crop.

“Specifically, one goal is to get our soil organic matter levels up over 5% across the farm. Realistically, in my lifetime, in order to get everything to 5% would be pretty good,” he says. “Currently, our baselines have been between 2-3%.”

Brick first planted cover crops in 2009 using radish. Since then, he’s tried various seed mixes from three-way all the way to 12-way mixes. Currently, his cover crop cocktail of choice is a mix of barley, radishes and winter rye.

He seeds covers at 35 pounds per acre, broken out at 11 pounds of winter rye, 3 pounds of radish and 21 pounds of spring barley.

Cover crop planting preferences are also seasonally dependent for Brick.

If he’s had early season corn that’s grown through a warm summer, for example, that lets him harvest before Labor Day and plant the three-way mix. But if silage corn is taken off later in September, then he’ll seed cool-season grasses instead.

Another experiment on the horizon is livestock grazing on next fall’s cover crops.

Brick performs genomic testing on all of his herd. With some of the lower-genomic animals, he doesn’t want another dairy cow produced, so they’ve embarked on a program to breed those Holsteins with an Angus. 

The Angus breeding produces a beef animal that is better suited to grazing in Wisconsin’s colder climate.

With the first of these new crossbred calves hitting the ground in fall 2017, Brick looks forward to this next spring and definitely next fall when they’ll begin grazing.

“We want them out onto our cover crops to help trample some of that cover down for us, as well as harvest a portion of that crop,” he says.

Splitting Up

An early season fertility program for Brick includes applying 5 gallons of 4-10-10 as a starter during corn planting, along with 7 gallons of 32% N in a 2-by-2 placement.

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COTTAGE CHEESE SOILS. Although Dan Brick has been no-tilling for only the past 3 years, he’s already noticed the benefits of increased earthworm populations, better moisture retention and less soil erosion.

At V5, he sidedresses 20-60 units of N based on in-season N testing.

He uses variable rates on a field-by-field basis, and the tests he uses include tissue sampling and a pre-sidedress nitrate test.

Brick also employs “Haney testing” to keeps tabs on soil health. He especially likes the Haney test’s results because, “it’s basically giving us the amount of biology and respiration that’s going on within the soil profile. 

“The thought behind that is the more respiration we’ve got, the more mineralization we’re going to have, hence the more release we’re going to have down the road of organic matter,” he says.

Foliar treatments are typically used at the V5 to V10 stages and include Nutech’s Bioforce plant growth promoter. Brick uses a Miller STN Nitro series self-propelled sprayer for in-season applications.

“Where we focus our fungicides is on our brown midrib corn, but we feel that as we improve our soil health, we’re going to be using fewer pesticides and fungicides,” he says.

Brick also makes generous use of the ample supply of manure from his dairy operation. All of the operation’s manure gets pumped into a first-stage, 3-million-gallon concrete basin. This first stage allows the cow’s sand bedding to settle out. Once the sand is contained, the remaining liquids flow into a 9-million-gallon second stage.

“Just in case someone is doing the math, we’ve got 900 cows on 900 acres, which doesn’t come out right, so yes, we do contract and sell manure to other area growers,” he says. “We look to apply 40% of our manure in the spring, shortly after the crops are planted, in order to maximize the nutrient usage. The remainder of the manure is either hauled out in late summer or after corn silage in the fall.”

If faced with wet conditions, Brick will use a low-disturbance manure application that opens up 20-inch rows to achieve proper infiltration.

 

Before-and-After Testing of Cover Crop Efficiency

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24/7 MONITORING. As part of Brickstead Dairy’s participation in the Lower Fox Demonstration Farms Network, a long-term, edge-of-field monitoring station has been set up on one of the farm’s sloped no-till fields. The station monitors primarily sediment and phosphorus losses, but tracks other nutrients and minerals as well.

The Great Lakes Restoration Initiative (GLRI) has a primary goal of improving water quality by concentrating conservation practices in areas around the Great Lakes known to have water-quality issues. 

In the geographical area of watersheds that ultimately enter Lake Michigan’s Green Bay, this includes capturing agricultural runoff data for sediments and phosphorus.

The Lower Fox River Watershed, which is situated south of Green Bay, is home to a network of demonstration farms involved in supplying this critical data.

The network’s focus on soil health improvement through the use of cover crops and other conservation practices has led Greenleaf, Wis., dairy farmer Dan Brick to embrace edge-of-field monitoring on one of his sloping fields.

The station on his 10-acre field monitored by the U.S. Geological Service has operated for 4 years. The first 3 years were used to establish a baseline for data as the corn-on-corn field moved from conventional tillage to 100% no-till and cover crops.

“We can see that a cover crop drastically reduces sediment loss from the surface water,” Brick says. “And we know that we have nitrogen (N) losses out of the tiles at certain peaks throughout the year. Our goal with cover crops is to be able to retain a lot of that N before it goes out through the tile.”

After the field’s first no-till growing season in 2016, the field was seeded with triticale. In order to maintain consistency in monitoring results, the test field’s cover crops will remain either triticale or winter rye.

“By keeping this field’s management similar year after year, with the only changes being that we now implemented no-till with cover crops, we can attribute any reductions in readings to those two practices,” says Barry Bobolz, area GLRI coordinator with the NRCS.

Runoff water from Brick’s field — both surface and drainage tile water — is analyzed for suspended sediment, chloride, nitrate+nitrite, total Kjeldahl nitrogen, ammonium, orthophosphate and total phosphorus.

“What’s particularly important about this data is that it gives us a real-time, real-life assessment of what the conservation practices on this farm are doing to address soil and nutrient losses,” says Bobolz.

Brick adds, “It makes me feel better when we come up with this data, that all my hard work and efforts are paying off, and what no-till and applying cover crops will do.”

No more than 12,000 gallons per acre is applied during any one application. Typically, two or three passes of smaller applications throughout the growing season result in a total application rate of 20,000 gallons per acre.

Early Termination Testing

On one of Brick’s 10-acre alfalfa fields, he’s conducting fall termination tests in conjunction with his local land and water conservation department.

After harvesting a final alfalfa crop toward the end of summer, Brick spread sand-laden manure over the entire field in early September, followed by a cover-crop seeding of barley, radish and winter rye. 

Once the cover crop was established a month later, one-half of the field was terminated with dicamba.

“By terminating one side of our field this fall and allowing the other side to continue growing, we will conduct pre-plant N tests next spring on both sides to determine how much N is available for our no-till silage corn crop,” Brick says. “We’ll compare the N release between the spring- and fall-terminated alfalfa.

“The biggest thing about all of this is building organic matter. The more organic matter in the soil, the more we’ll hold onto nutrients and increase water-infiltration capacity ahead of next year’s corn crop.”

Saving the Bay

Being part of the Lower Fox Demonstration Farms Network, part of the Great Lakes Restoration Initiative, Brick’s conservation efforts go beyond no-till and planting cover crops.

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HEALTHY BOVINES. Brickstead Dairy currently milks about 900 cows in a 24/7 operation. The farm’s 900 acres of no-tilled corn, alfalfa, soybeans and wheat all support livestock feeding.

It also includes a comprehensive, long-term edge-of-field monitoring station run by the U.S. Geological Service that is collecting data on the effectiveness of cover crops in reducing sediment and phosphorus losses.

While the results thus far are preliminary following several years of establishing baseline data, Brick has witnesses that cover crops reduced sediment loss on the monitored field. (See sidebar article, "Before-and-After Testing of Cover Crops Efficiency".)

“Through our farm flows the East River, which in turn flows into the Fox River that ends up in the bay of Green Bay,” Brick says. “This represents a large waterway in the area, parts of which run through our farm.”

Installing grass waterways is another way Brick is helping to keep nutrients on his fields. Some 2½ miles of grass waterways help channelize runoff and keep sediments and nutrients out of adjacent waterways.

Aside from running the daily dairy operations, Brick is actively involved in the Brown County Dairy Promotions and Save the Bay organizations.

“Am I playing an activist role in soil conservation? Yeah, a little bit,” says Brick. “We have a lot of dairies in our area. The dairy industry needs to step up its game and make sure that we’re doing everything possible to keep nutrients on the field and not let them into our waterways.”